battery.cpp 11.6 KB
/****************************************************************************
 *
 *   Copyright (c) 2019-2020 PX4 Development Team. All rights reserved.
 *
 * Redistribution and use in source and binary forms, with or without
 * modification, are permitted provided that the following conditions
 * are met:
 *
 * 1. Redistributions of source code must retain the above copyright
 *    notice, this list of conditions and the following disclaimer.
 * 2. Redistributions in binary form must reproduce the above copyright
 *    notice, this list of conditions and the following disclaimer in
 *    the documentation and/or other materials provided with the
 *    distribution.
 * 3. Neither the name PX4 nor the names of its contributors may be
 *    used to endorse or promote products derived from this software
 *    without specific prior written permission.
 *
 * THIS SOFTWARE IS PROVIDED BY THE COPYRIGHT HOLDERS AND CONTRIBUTORS
 * "AS IS" AND ANY EXPRESS OR IMPLIED WARRANTIES, INCLUDING, BUT NOT
 * LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS
 * FOR A PARTICULAR PURPOSE ARE DISCLAIMED. IN NO EVENT SHALL THE
 * COPYRIGHT OWNER OR CONTRIBUTORS BE LIABLE FOR ANY DIRECT, INDIRECT,
 * INCIDENTAL, SPECIAL, EXEMPLARY, OR CONSEQUENTIAL DAMAGES (INCLUDING,
 * BUT NOT LIMITED TO, PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES; LOSS
 * OF USE, DATA, OR PROFITS; OR BUSINESS INTERRUPTION) HOWEVER CAUSED
 * AND ON ANY THEORY OF LIABILITY, WHETHER IN CONTRACT, STRICT
 * LIABILITY, OR TORT (INCLUDING NEGLIGENCE OR OTHERWISE) ARISING IN
 * ANY WAY OUT OF THE USE OF THIS SOFTWARE, EVEN IF ADVISED OF THE
 * POSSIBILITY OF SUCH DAMAGE.
 *
 ****************************************************************************/

/**
 * @file battery.cpp
 *
 * Library calls for battery functionality.
 *
 * @author Julian Oes <julian@oes.ch>
 * @author Timothy Scott <timothy@auterion.com>
 */

#include "battery.h"
#include <mathlib/mathlib.h>
#include <cstring>
#include <px4_platform_common/defines.h>

using namespace time_literals;

Battery::Battery(int index, ModuleParams *parent, const int sample_interval_us) :
	ModuleParams(parent),
	_index(index < 1 || index > 9 ? 1 : index)
{
	const float expected_filter_dt = static_cast<float>(sample_interval_us) / 1_s;
	_voltage_filter_v.setParameters(expected_filter_dt, 1.f);
	_current_filter_a.setParameters(expected_filter_dt, .5f);
	_throttle_filter.setParameters(expected_filter_dt, 1.f);

	if (index > 9 || index < 1) {
		PX4_ERR("Battery index must be between 1 and 9 (inclusive). Received %d. Defaulting to 1.", index);
	}

	// 16 chars for parameter name + null terminator
	char param_name[17];

	snprintf(param_name, sizeof(param_name), "BAT%d_V_EMPTY", _index);
	_param_handles.v_empty = param_find(param_name);

	if (_param_handles.v_empty == PARAM_INVALID) {
		PX4_ERR("Could not find parameter with name %s", param_name);
	}

	snprintf(param_name, sizeof(param_name), "BAT%d_V_CHARGED", _index);
	_param_handles.v_charged = param_find(param_name);

	snprintf(param_name, sizeof(param_name), "BAT%d_N_CELLS", _index);
	_param_handles.n_cells = param_find(param_name);

	snprintf(param_name, sizeof(param_name), "BAT%d_CAPACITY", _index);
	_param_handles.capacity = param_find(param_name);

	snprintf(param_name, sizeof(param_name), "BAT%d_V_LOAD_DROP", _index);
	_param_handles.v_load_drop = param_find(param_name);

	snprintf(param_name, sizeof(param_name), "BAT%d_R_INTERNAL", _index);
	_param_handles.r_internal = param_find(param_name);

	snprintf(param_name, sizeof(param_name), "BAT%d_SOURCE", _index);
	_param_handles.source = param_find(param_name);

	_param_handles.low_thr = param_find("BAT_LOW_THR");
	_param_handles.crit_thr = param_find("BAT_CRIT_THR");
	_param_handles.emergen_thr = param_find("BAT_EMERGEN_THR");

	_param_handles.v_empty_old = param_find("BAT_V_EMPTY");
	_param_handles.v_charged_old = param_find("BAT_V_CHARGED");
	_param_handles.n_cells_old = param_find("BAT_N_CELLS");
	_param_handles.capacity_old = param_find("BAT_CAPACITY");
	_param_handles.v_load_drop_old = param_find("BAT_V_LOAD_DROP");
	_param_handles.r_internal_old = param_find("BAT_R_INTERNAL");
	_param_handles.source_old = param_find("BAT_SOURCE");

	updateParams();
}

void Battery::reset()
{
	memset(&_battery_status, 0, sizeof(_battery_status));
	_battery_status.current_a = -1.f;
	_battery_status.remaining = 1.f;
	_battery_status.scale = 1.f;
	// Publish at least one cell such that the total voltage gets into MAVLink BATTERY_STATUS
	_battery_status.cell_count = math::max(_params.n_cells, 1);
	// TODO: check if it is sane to reset warning to NONE
	_battery_status.warning = battery_status_s::BATTERY_WARNING_NONE;
	_battery_status.connected = false;
	_battery_status.capacity = _params.capacity > 0.0f ? (uint16_t)_params.capacity : 0;
	_battery_status.temperature = NAN;
	_battery_status.id = (uint8_t) _index;
}

void Battery::updateBatteryStatus(const hrt_abstime &timestamp, float voltage_v, float current_a, bool connected,
				  int source, int priority, float throttle_normalized)
{
	reset();

	if (!_battery_initialized) {
		_voltage_filter_v.reset(voltage_v);
		_current_filter_a.reset(current_a);
		_throttle_filter.reset(throttle_normalized);
	}

	_voltage_filter_v.update(voltage_v);
	_current_filter_a.update(current_a);
	_throttle_filter.update(throttle_normalized);
	sumDischarged(timestamp, current_a);
	estimateStateOfCharge(_voltage_filter_v.getState(), _current_filter_a.getState(), _throttle_filter.getState());
	computeScale();

	if (_battery_initialized) {
		determineWarning(connected);
	}

	if (_voltage_filter_v.getState() > 2.1f) {
		_battery_initialized = true;
		_battery_status.voltage_v = voltage_v;
		_battery_status.voltage_filtered_v = _voltage_filter_v.getState();
		_battery_status.scale = _scale;
		_battery_status.current_a = current_a;
		_battery_status.current_filtered_a = _current_filter_a.getState();
		_battery_status.discharged_mah = _discharged_mah;
		_battery_status.warning = _warning;
		_battery_status.remaining = _state_of_charge;
		_battery_status.connected = connected;
		_battery_status.source = source;
		_battery_status.priority = priority;

		static constexpr int uorb_max_cells = sizeof(_battery_status.voltage_cell_v) / sizeof(
				_battery_status.voltage_cell_v[0]);

		int max_cells = math::min(_battery_status.cell_count, uorb_max_cells);

		// Fill cell voltages with average values to work around MAVLink BATTERY_STATUS not allowing to report just total voltage
		for (int i = 0; i < max_cells; i++) {
			_battery_status.voltage_cell_v[i] = _battery_status.voltage_filtered_v / max_cells;
		}
	}

	if (source == _params.source) {
		publish();
	}
}

void Battery::publish()
{
	_battery_status.timestamp = hrt_absolute_time();
	_battery_status_pub.publish(_battery_status);
}

void Battery::sumDischarged(const hrt_abstime &timestamp, float current_a)
{
	// Not a valid measurement
	if (current_a < 0.f) {
		// Because the measurement was invalid we need to stop integration
		// and re-initialize with the next valid measurement
		_last_timestamp = 0;
		return;
	}

	// Ignore first update because we don't know dt.
	if (_last_timestamp != 0) {
		const float dt = (timestamp - _last_timestamp) / 1e6;
		// mAh since last loop: (current[A] * 1000 = [mA]) * (dt[s] / 3600 = [h])
		_discharged_mah_loop = (current_a * 1e3f) * (dt / 3600.f);
		_discharged_mah += _discharged_mah_loop;
	}

	_last_timestamp = timestamp;
}

void Battery::estimateStateOfCharge(const float voltage_v, const float current_a, const float throttle)
{
	// remaining battery capacity based on voltage
	float cell_voltage = voltage_v / _params.n_cells;

	// correct battery voltage locally for load drop to avoid estimation fluctuations
	if (_params.r_internal >= 0.f) {
		cell_voltage += _params.r_internal * current_a;

	} else {
		// assume linear relation between throttle and voltage drop
		cell_voltage += throttle * _params.v_load_drop;
	}

	_state_of_charge_volt_based = math::gradual(cell_voltage, _params.v_empty, _params.v_charged, 0.f, 1.f);

	// choose which quantity we're using for final reporting
	if (_params.capacity > 0.f) {
		// if battery capacity is known, fuse voltage measurement with used capacity
		if (!_battery_initialized) {
			// initialization of the estimation state
			_state_of_charge = _state_of_charge_volt_based;

		} else {
			// The lower the voltage the more adjust the estimate with it to avoid deep discharge
			const float weight_v = 3e-4f * (1 - _state_of_charge_volt_based);
			_state_of_charge = (1 - weight_v) * _state_of_charge + weight_v * _state_of_charge_volt_based;
			// directly apply current capacity slope calculated using current
			_state_of_charge -= _discharged_mah_loop / _params.capacity;
			_state_of_charge = math::max(_state_of_charge, 0.f);

			const float state_of_charge_current_based = math::max(1.f - _discharged_mah / _params.capacity, 0.f);
			_state_of_charge = math::min(state_of_charge_current_based, _state_of_charge);

		}

	} else {
		_state_of_charge = _state_of_charge_volt_based;
	}
}

void Battery::determineWarning(bool connected)
{
	if (connected) {
		// propagate warning state only if the state is higher, otherwise remain in current warning state
		if (_state_of_charge < _params.emergen_thr) {
			_warning = battery_status_s::BATTERY_WARNING_EMERGENCY;

		} else if (_state_of_charge < _params.crit_thr) {
			_warning = battery_status_s::BATTERY_WARNING_CRITICAL;

		} else if (_state_of_charge < _params.low_thr) {
			_warning = battery_status_s::BATTERY_WARNING_LOW;

		} else {
			_warning = battery_status_s::BATTERY_WARNING_NONE;
		}
	}
}

void Battery::computeScale()
{
	const float voltage_range = (_params.v_charged - _params.v_empty);

	// reusing capacity calculation to get single cell voltage before drop
	const float bat_v = _params.v_empty + (voltage_range * _state_of_charge_volt_based);

	_scale = _params.v_charged / bat_v;

	if (_scale > 1.3f) { // Allow at most 30% compensation
		_scale = 1.3f;

	} else if (!PX4_ISFINITE(_scale) || _scale < 1.f) { // Shouldn't ever be more than the power at full battery
		_scale = 1.f;
	}
}

void Battery::updateParams()
{
	if (_index == 1) {
		migrateParam<float>(_param_handles.v_empty_old, _param_handles.v_empty, &_params.v_empty_old, &_params.v_empty,
				    _first_parameter_update);
		migrateParam<float>(_param_handles.v_charged_old, _param_handles.v_charged, &_params.v_charged_old, &_params.v_charged,
				    _first_parameter_update);
		migrateParam<int>(_param_handles.n_cells_old, _param_handles.n_cells, &_params.n_cells_old, &_params.n_cells,
				  _first_parameter_update);
		migrateParam<float>(_param_handles.capacity_old, _param_handles.capacity, &_params.capacity_old, &_params.capacity,
				    _first_parameter_update);
		migrateParam<float>(_param_handles.v_load_drop_old, _param_handles.v_load_drop, &_params.v_load_drop_old,
				    &_params.v_load_drop, _first_parameter_update);
		migrateParam<float>(_param_handles.r_internal_old, _param_handles.r_internal, &_params.r_internal_old,
				    &_params.r_internal, _first_parameter_update);
		migrateParam<int>(_param_handles.source_old, _param_handles.source, &_params.source_old, &_params.source,
				  _first_parameter_update);

	} else {
		param_get(_param_handles.v_empty, &_params.v_empty);
		param_get(_param_handles.v_charged, &_params.v_charged);
		param_get(_param_handles.n_cells, &_params.n_cells);
		param_get(_param_handles.capacity, &_params.capacity);
		param_get(_param_handles.v_load_drop, &_params.v_load_drop);
		param_get(_param_handles.r_internal, &_params.r_internal);
		param_get(_param_handles.source, &_params.source);
	}

	param_get(_param_handles.low_thr, &_params.low_thr);
	param_get(_param_handles.crit_thr, &_params.crit_thr);
	param_get(_param_handles.emergen_thr, &_params.emergen_thr);

	ModuleParams::updateParams();

	_first_parameter_update = false;
}